Diagnosing B5 Audi S4 Oil Leaks & Burning Oil Smells

Do you have an Audi S4 oil leak? Does your Audi S4 have a burning oil smell? We've noticed in our own service repair facility that the Audi S4 V6 2.7 liter 30 valve engines can develop oil leaks as the car gets older and advanced in miles. This page endeavors to simplify the difficult task of diagnosing Audi S4 oil leaks, especially on these engines. If you are getting ready to spend money on the repairs associated with having different seals, gaskets, and hoses replaced, please read this page addressing Audi S4 oil leaks.

The Four Most Common Audi S4 Oil Leaks

Applies to V6 30 valve 2.7-liter engines

  • Audi S4 Oil Leaks - Cam Chain Tensioner Gaskets and Seals
  • Audi S4 Oil Leaks - Valve Cover Gasket Seals
  • Audi S4 Oil Leaks - Camshaft Seals and Plugs
  • Audi S4 Oil Leaks - Front and Rear Crankshaft Seals

If your vehicle has in excess of 100,000 miles on it, the oil leaks may be linked to a blocked crankcase breather hose system. See our detailed and illustrated Audi S4 Crankcase Breather Hose System article. This page explains how the Audi S4 Crankcase Breather Hose System gets clogged and repair options.

Buildup of oil sludge on Audi S4 engineWhat Causes Audi S4 Oil Leaks and Smells?

Many Audi S4's have a rough service history. We consider 'rough' to be irregular oil changes, extreme hot or cold climates, a lot of short driving where full engine temperature is never reached, and excessive low RPM city driving. This produces a great deal of condensation and moisture to form within the engine, causing a buildup of sludge. Many owners have bought an Audi S4 without knowing the oil change and driving history. If you own or have bought an Audi S4 with over 100,000 miles that has oil leaks, the crankcase breather system should be treated as suspect. If you remove the valve cover and see a lot of resinous accumulation in the valve train area, this indicates that the vehicle already has heavy amounts of oil sludge build up throughout the engine. Suspect number one is the Audi S4 crankcase breather system. For more information and illustrations about the Audi S4 Crankcase Breather Hose System us our website search and you will find a variety of information explaining how this buildup happens and how to fix it.

Years of rough service history as mentioned above, cause contamination to take place inside the engine which clogs the Audi S4 crankcase breather hose system. Due to this blockage, the air flow generated within the engine crankcase is restricted and will not allow the system to breath properly. When the engine is running, pressure builds up in the crankcase and causes oil to push out and leak from the weakest parts of the engine.

Audi S4 Oil Leaks: Cam Chain Tensioner Gaskets and Seals

When the Audi S4 camshaft adjuster seals and valve cover gaskets leak, they typically cause a burning oil smell. The passenger side cam chain tensioner seal is located on the backside of the cylinder head and will drip oil onto the down pipe causing this smell. This Audi S4 leak is best seen through the passenger side wheel well as pictured (Image 1). The driver side cam chain tensioner seals will leak down onto the A/C compressor and oil filter area (Image 2).

Audi V6 2.7T cam chain tensioner gasket leak area

Audi S4 Oil Leaks: Valve Cover Gaskets

When the Audi S4 valve cover gaskets are leaking you will get a leak along the entire outer edge of the valve cover, which then begins to leak down onto the exhaust manifold. There will also be significant leaking into the spark plug chambers of the cylinder head (Image 3).

Audi V6 2.7T valve cover gasket

Audi S4 V6 2.7T cam seals cam seal plugsAudi S4 Oil Leaks: Camshaft Seals and Plugs

When the Audi S4 camshaft seals are leaking, you'll find oil down the front side of the engine. There is usually an oil trail between the seam of the timing belt backing cover and the cylinder head. This oil trail continues down onto the underside of the oil pan making it easy to determine a leaking passenger side camshaft plug and seals (Image 4). The driver’s side camshaft plug’s and seals can be much harder to pinpoint. This is because the symptoms are similar to those of leaking cam chain tensioner gaskets. Typically, the driver side cam seals leak down onto the A/C compressor and oil filter area, similar to a leaking cam chain tensioner gasket. The best way to diagnose the leak on the driver side cam seal is to laterally look and see if it's leaking.

Audi S4 Oil Leaks: Front and Rear Crankshaft Seals

When the Audi S4 front crankshaft seal is leaking you will see a trail of oil down the front and side of the oil pan. This is many times misdiagnosed as a leaking Audi S4 oil pan gasket (Image 5). The rear Audi S4 crankshaft seal will cause a collection of oil to accumulate and drip from the bottom of the bell housing area (Image 6). Crankshaft seals are made of very reliable materials and as a rule don't fail. The root cause for their failure is almost always due to a blocked crankcase breather hose system. With a clogged system, crankcase pressure within the engine is not released. This pressure along with the engine oil is then driven out of the crankcase past these front and rear seals.

Audi S4 V6 2.7T crank seal