Special Tools for VW Passat Timing Belt Replacement 2.0T FSI Models

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Do I need special tools? Can I do it without the tools?

When replacing the VW Passat timing belt on my 2.0T model, do I need the special tools? On older single-cam VW engines it is possible to achieve general timing without the special tools. However, on modern interference VW engines this is very risky. Special tools were designed for a reason. They maintain proper timing relationship between the camshaft and the crankshaft position. Slight variations in timing or orientation can result in catastrophic engine damage (e.g. bent valves).

This isn't the area of vehicle maintenance to cut corners or try to save time. On these VW models, in order to achieve 100% proper cam to crankshaft timing, special tools are absolutely necessary. When the timing is off just a degree or two the check engine light could appear and a lack of performance is often noticed. Remember, you're performing a crucial maintenance repair. If done incorrectly, catastrophic engine damage will result.

The VW 2.0T FSI engine has no specific tools to hold the crankshaft and camshaft in an exact place well changing your timing belt. The engine timing marks are referenced by the timing alignment marks placed by the factory. There are some special tools that can make your timing belt service much easier. This would include special tools for counter holding the crankshaft sprocket well loosening and tightening the crankshaft bolt as well as the camshaft sprocket bolt. Other beneficial tools include the cam and crank seal removers, cam and cranks seal installers, radiator valance support tools, eccentric wrench for properly tensioning the timing belt tensioner, and a 2 jaw puller for popping the tapered camshaft sprocket loose.

Basic Descriptions of Essential VW Passat Timing Belt Tools:

Special VW Passat Timing Belt Tools 3415 - Crankshaft pulley retainer bar.
3036 - Camshaft sprocket holder.
T10020 - Eccentric pulley pin wrench.

NOTE: The following tools are used depending on the depth of VW Passat timing belt service that you're performing and if you've chosen to change the cam or crank seals.

T40001 - Camshaft sprocket puller.
T40098 - Serpentine belt tensioner locking pin.
2085 - Camshaft seal remover tool.
3241/1 - Camshaft seal installer tool.
3203 - Crankshaft seal remover.
3202 - Crankshaft seal installer tool.

SPECIAL NOTE: Engine and Transmission Support Tools for B6 Chassis VW Passat 2.0T FSI models

VW Passat B6 platform features a transverse mounted engine. The transverse mounted engine has a timing belt that runs through the center of the passenger side motor mount bracket. This motor mount bracket must be removed to perform the timing belt service. To remove the motor mount bracket the engine and transmission needs to be properly supported. If they are not properly supported, damage can occur to the engine, transmission, fenders, and body of the car. It is necessary to use of the factory specified and specifically designed VW B6 chassis special tools listed below. Due to their size and complexity these tools are not available through us and are not included in our tool rental kits.

The following tools are NOT included in our tool rental kit:

10-222 A - Engine and transmission support bar set.
10-222 A/8 - VW B6 platform engine support bar to fender brackets.
10-222 A/3 - Engine to bar lateral bracket.
10-222 A/10 - Engine support rod spindal.
10-222 A/12 - Engine support bracket.


VW Passat Timing Belt Tool Rental Program

How Does Our Tool Rental Program Work? As a courtesy and for a small fee ($45.00-$55.00), we offer the option of renting a VW Timing Belt Tool Rental Kit to customers who purchase one of our BLAU VW Timing Belt Replacement Kits. Our VW timing belt tool rental program allows technicians to use the special tools required, without the investment. For example, a set of special timing belt tools for a newer TDI engine (BEW, BRM, BHW) can cost around $800 or more.

A VW Timing Belt Tool Rental Kit can be in your possession for a total of 7 days. We add appropriate transit time to your 7 day rental. When you receive your package, your invoice and the tool kit itself will have the specified date that your tool rental kit is required back (received in our facility).

What is a tool deposit? A tool deposit is an amount of money put down at the time of tool rental to ensure the return of the tool kit and adherence to our rental policies, agreement, and procedures. This is a good faith tool deposit. The deposit amount varies depending on the actual replacement cost of tools. The refund of your deposit is given when the tool kit has been returned in complete and good condition. For more information see our Tool Rental Policy.

PLEASE NOTE: The small fee we charge doesn't even cover the costs associated with this tool rental program. We offer this as a courtesy to our customers, whom we view as friends. With this in mind, our VW Timing Belt Tool Rental Kits are not available without the purchase of a BLAU VW Timing Belt Replacement Kit. Purchasing a timing belt kit and tool rental kit from Blauparts with the intent of using the tools to install timing belt parts purchased elsewhere and then returning our timing belt kit is not allowed. Due to the complications of international laws, shipping variables, duties, taxes, and returns, tool rental kits are not available to rent outside of the contiguous 48 US states. Thank you for your understanding.

 

VW Passat Timing Belt Replacement Kits

BLAU OFFICIAL O.E.™ INA VW Passat Timing Belt Kits for 2.0T FSI Engine

Gen II BLAU® VW Passat Timing Belt Replacement Kits for the 2.0T 16 valve engine contain a preassembled INA timing belt BASE kit. The timing belt, timing belt tensioner, and fixed idler bearings contained in these kits are the same as those directly supplied to the O.E. automotive manufacturer (e.g. VW) and those that were installed on your vehicle on the assembly line.

  • Base INA VW Passat Timing Belt Kit 2.0T

    INA Base VW Timing Belt KitBASE

    Preassembled BASE INA Kit:
    • INA Gates VW Passat Timing
      Belt
    • Lintens VW Passat Timing Belt
      Tensioner w/ Hardware
    • INA VW Passat Timing Belt
      Tensioner Idler w/ Hardware
    • INA VW Passat Timing Belt
      Tensioner Idler w/ Hardware
    • Timing Belt Service Interval   Sticker

    Buy VW Passat Timing Belt Kit Base

    Preassembled BASE kit comes directly from our partner Schaeffler who has been manufacturing timing belt components under the OFFICIAL O.E. INA brand for decades. These kits include the same manufactured brand of timing belt and timing belt tensioner, the same ones that were fitted on your car from the factory.
  • Enhanced INA VW Passat Timing Belt Kit 2.0T

    INA Enhanced VW Timing Belt KitENHANCED

    Preassembled BASE INA Kit:
    • INA Gates VW Passat Timing
      Belt
    • Lintens VW Passat Timing Belt
      Tensioner w/ Hardware
    • INA VW Passat Timing Belt
      Tensioner Idler w/ Hardware
    • INA VW Passat Timing Belt
      Tensioner Idler w/ Hardware
    • Timing Belt Service Interval   Sticker

    Other Components:
    • Graf Water Pump
      w/ Gasket O-Ring
    • Thermostat Assembly w/ O-Ring
    • Flennor Gates Serpentine Belt
    • Front Crank Seal
    • Camshaft Seal

    also included...

    Blauparts Extras
    • Serpentine Belt Pulley Bolts
    • Motor Mount to Frame Rail Bolts
    • Motor Mount to Engine Bracket   Stretch Bolts
    • Thread Locking Compounds
    • Anti Seize Compound
    • Blauparts Detailed Step-by-Step   VW Passat 2.0T Timing Belt   Instructions


    Buy VW Passat Timing Belt Kit Enhanced
  • Enhanced Plus INA VW Passat Timing Belt Kit 2.0T

    INA Enhanced + VW Timing Belt KitENHANCED +

    Preassembled BASE INA Kit:
    • INA Gates VW Passat Timing
      Belt
    • Lintens VW Passat Timing Belt
      Tensioner w/ Hardware
    • INA VW Passat Timing Belt
      Tensioner Idler w/ Hardware
    • INA VW Passat Timing Belt
      Tensioner Idler w/ Hardware
    • Timing Belt Service Interval   Sticker

    Other Components:
    • Graf Water Pump w/ Gasket
      O-Ring
    • Thermostat Assembly w/ O-Ring
    • Flennor Gates Serpentine Belt
    • Front Crank Seal
    • Camshaft Seal
    3 Liters German Ravenol G12   Plus Antifreeze (2 - 1.5L Bottles)

    also included...

    Blauparts Extras
    • Serpentine Belt Pulley Bolts
    • Motor Mount to Frame Rail Bolts
    • Motor Mount to Engine Bracket
      Stretch Bolts
    • Thread Locking Compounds
    • Anti Seize Compound
    • Blauparts Detailed Step-by-Step
      VW Passat 2.0T Timing Belt
      Instructions - Numerous pages
      and images of detailed step-by
      step guidelines, including front
      bumper removal.

    Buy VW Passat Timing Belt Kit Enhanced +